In the process of organic fertilizer production, the composting machine as the core equipment, it not only affects the efficiency and details of the whole fermentation process, but also affects the quality of the organic fertilizer obtained from fermentation. Therefore, the design and manufacture of a highly efficient, durable and in line with the production needs of organic fertilizer composting machine has become an important issue in modern agricultural fertilizer production. In this paper, we will discuss and analyze the design and manufacturing process of Bolong high production standards composting machine around the basic structure of the composting machine, the choice of tank material, the highlights of Bolong economical and energy-efficient composting machine manufacturing process and the improvement of the composting machine manufacturing process on the fermentation of organic fertilizer with you, and we hope that we can provide you with certain reference value.

1. Basic structure design of Bolong global sales composting machine

The equipment structure is divided into three parts:

① The lower base part is distributed with hydraulic station, scroll air pump, oil red, heating system and mixing shaft.

② The middle part is double-layer heat-insulated tank, automatic control system of equipment, export device, etc. The inner wall of the tank is lined with 304 stainless steel plate, which effectively extends the life of the global sales composting machine and reduces the residue of decayed material, and the middle part is filled with the heat insulation layer of polyhydrocool foam, and the outer wall is made of thickened steel plate for the support of the tank.

③ The upper part of the tank consists of storm shelters, testing platforms and exhaust facilities and other devices. Attached equipment includes automatic bucket elevator, exhaust gas filtering and deodorizing system and heat exchange system.

2. Selection of material for Bolong global sales composting machine

Stainless steel is used for Bolong  high degree of automation composting machine. Stainless steel has strong anti-oxidation ability, which can ensure the stability of performance even in extreme environment such as strong acid or high temperature and high humidity. At the same time, the corrosion resistance of stainless steel also determines its service life longer than other materials, which can effectively extend the working life of the fermentation equipment. In addition, the tank body is also filled with polyurethane to further enhance the thermal insulation effect. However, stainless steel is difficult to process and weld, and requires special techniques and equipment to process.

3. Highlights of Bolong composting machine manufacturing process

①Feeding door opening device

The feed opening device of our composting machine has a double-sided door, which is controlled by a mechanical drive mechanism to open and close the feed door. After pouring raw materials, the hopper rises from the control lever, the wire rope is released, and the feeding door plate is closed by its own weight, thus reducing the running labor cost, shortening the feeding time, being durable, prolonging the service life, and greatly improving the working efficiency.

②Hydraulic lifting system

Bolong high degree of automation composting machine using hydraulic force distance 1:6 mechanical process processing methods, the use of hydraulic power, easy to manipulate, long service life, small weight, small motion inertia, fast reaction speed of its own advantages, coupled with the wire rope is easy to install, low-cost, lifting the process of stability, lifting force, low noise, easy to maintain, long service life, to achieve a significant energy-saving effect, significantly improving the efficiency. Working efficiency.

③Range mixing fin flange connection device

Bolong composting machine adopts the assembling method of mixing fin connecting flange and supporting connecting plate, which is convenient for loading and unloading, solves the problem of difficult transportation, is easy to maintain, saves labor efficiency, and greatly improves the fermentation effect.

4. Improvement of fermentation process by composting machine manufacturing process

①High adaptability

Not affected by the external environmental temperature, humidity, can be used in -30 ℃ -38 ℃ C temperature, by the wind, rain, snow and other bad weather effects.

②Long service life

The introduction of German high-precision processing equipment and the import of intelligent waste management robot to improve the accuracy of equipment parts, articulation. The internal tank is made of 304 stainless steel, which prevents the liquid from rolling and leaking, and prevents the whole tank from corrosion.

③Improve fermentation effect

Hydraulic drive, thrust, can ensure that the fermentation of the tank running at full capacity, improve the mixing effect, to ensure the safe operation of the mixing at the same time to promote the full mixing of waste materials to fully fermentation. It has overload protection ability and low maintenance cost at the same time.

Organic fertilizer composting machine in the agricultural production process plays a very important role, its design and manufacturing process of fine degree and the degree of excellence will directly affect the efficiency of the fermentation process and the quality of organic fertilizer. So it is very important to choose a safe and reliable composting machine with good material and advanced technology. The design and manufacturing process of Bolong safe and reliable composting machine and the choice of materials determine the superiority of its fermentation performance, if you have any questions about our composting machine, please contact us, we have a professional technical team is ready to serve you!